Fuel hose fuel tank to primary injector fuel rail 3. Crankcase breather hose 4. Fuel tank overflow hose 5. Fuel tank breather hose 6. Fuel tank overflow hose fuel tank to hose joint 7. Negative battery lead 2. Main fuse leads 3. Lean angle sensor lead 4. ECU engine control unit 6. Turn signal light lead right and left side 8. License plate light lead 9. Check the thickness of the current valve pad.
Start the engine, warm it up for several min- utes, and then let it run at the specified en- Prior to synchronizing the throttle bodies, the gine idling speed. Use this alternate procedure if you are unable to adjust the throttle body synchronization using EAS the basic procedure. Install: page Start the engine, warm it up for several min- utes, and then turn it off.
Check the engine oil level again. NOTE: Before checking the engine oil level, wait a few minutes until the oil has settled. If the projection does not contact the stop- per, adjust the EXUP cable free play. Other After adjusting the installed rear master cyl- inder length, make sure there is no brake brake fluids may cause the rubber seals to deteriorate, causing leakage and poor drag. Operate the brake. Check: 2. Limit 1.
Tighten the locknuts to specification. NOTE: Measure the drive chain slack halfway between Drive chain adjusting locknut the drive axle and the rear wheel axle. Adjust: d. Steering head tension — g 3.
Hold the vehicle upright and apply the front brake. No guarantee con- cerning handling characteristics can be giv- en if a tire combination other than one approved by Yamaha is used on this vehicle. Recommended lubricant NOTE: Lithium-soap-based grease After a tire or wheel has been changed or re- placed, always balance the wheel.
Left headlight B. Left front brake hose holder Right front brake hose holder Left front brake caliper Right front brake caliper Front wheel axle pinch bolt Stand the vehicle on a level surface. Securely support the vehicle so that there is no danger of it falling over.
Spin the front wheel. Front wheel axle pinch bolt 21 Nm 2. Rear brake caliper Drive chain adjusting locknut Loosen. Drive chain adjusting bolt Loosen. Drive chain slack Brake hose holder Front brake caliper Brake pad clip Brake pad pin Brake pad spring Front brake pad For installation, reverse the removal proce- dure. Brake hose holder Front brake hose union bolt Copper washer Front brake hose Brake pad clip Brake pad pin Brake pad spring Front brake pad Brake caliper piston Brake caliper piston seal Bleed screw For assembly, reverse the disassembly pro- cedure.
Mixing brake fluids To collect any remaining brake fluid, place a may result in a harmful chemical reaction, container under the master cylinder and the end leading to poor brake performance. Rear brake hose union bolt Copper washer Rear brake hose Rear brake caliper Brake pad spring For installation, reverse the removal proce- dure.
Adjust: sembly. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance.
Apply a thin coat of rubber adhesive onto the There should be 1—3 mm 0. Remove the cap bolt. Fully compress the front fork leg. This rear shock absorber contains highly 2. Remove: compressed nitrogen gas. Ring nut wrench 5. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. Correct 1. Measure: Correct 5.
Measure: 1. Rotate the crankshaft a few times to release the timing chain tensioner rod. Remove: 0. Install the new valve guide with the valve 0. Install the valve into the cylinder head. Press the valve through the valve guide and onto the valve seat to make a clear impres- sion.
Measure: 3. Free length intake Spring tilt intake Remove: 1. YUC 2. Thickness above is for the plates with the standard thick- ness only. If a clutch plate with one of the other 3J 2. NOTE: Pitting on the clutch housing dogs will cause er- ratic clutch operation. Universal clutch holder YM 8. Circlip Washer Shift shaft Install: delivery pipes.
Connecting rod cap Big end lower bearing Piston pin clip If out of specification, replace the piston and NOTE: piston rings as a set. Calculate the piston-to-cylinder clearance and front-to-back measurements of the cylinder.
Then, find the average of the measurements. Assemble the connecting rod halves. Blue 2. Black 3. Brown 4. Green L LLL Replace the connecting rod bolts and nuts with new ones. Crankshaft Crankshaft journal lower bearing Crankshaft journal upper bearing Oil nozzle For installation, reverse the removal proce- dure. Apply compressed air to the rear of the radia- tor.
NOTE: Straighten any flattened fins with a thin, flat-head b. Apply the specified pressure for ten seconds screwdriver. Check: 4. Extract the fuel in the fuel tank through the 1. Remove: fuel tank cap with a pump. Lower air filter case 2. Air induction system hose air filter case to air cut-off valve 3. Air cut-off valve 4. Air induction system hose air cut-off valve to cylinder head cover 5. Reed valve assembly 6. Air induction system cover Immobilizer unit coupler holder Air induction system solenoid coupler Disconnect.
Main switch 4. Ignition fuse 6. Main fuse 7. Battery Engine ground Relay unit Neutral switch Remove the grab bar by removing the bolts. Taillight cover 1. Turn signal light bulb 2. Screw 4. Insert a new bulb into the socket. Page Troubleshooting 6. However, should your vehicle re- 7.
Install the socket together with quire any repair, take it to a Yamaha the bulb by turning it clockwise. Install the taillight cover by install- the necessary tools, experience, and ing the screws. If a problem occurs, check the follow- charged? Page 92 If the engine still does not restart after dealer check the vehicle as soon as you checked the preceding conditions, possible. After the engine was stopped by the Stop and Start System, the engine does not restart even if the throttle grip is turned.
Page Troubleshooting Chart Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. Compression The engine does not start. There is compression. Page 94 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system.
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible. Page Emergency Mode Periodic maintenance and adjustment 4. Inputting the identification number EAU Emergency mode is done by counting the number of When the smart key is lost or dam- flashes of the smart key system in- aged, or its battery has discharged, the dicator light. Page Motorcycle Care And Storage Be performance and extend the useful life those available in coin-operated of many components.
Washing, clean- sure to consult a Yamaha dealer for car washers. Page 98 Motorcycle care and storage 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing trical couplers and connectors are tomotive-type detergent mixed 1.
Dry the vehicle with a chamois or tightly installed. Touch up minor paint damage EAU Storage caused by stones, etc. Page Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. Page Consumer Information Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen.
Vehicle identification number 1. Page Vehicle Data Recording Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data. Page Index Index Engine trouble warning light Page Index Stop and Start System switch This manual is also suitable for: Gpda. Print page 1 Print document pages. Rename the bookmark. Delete bookmark? Cancel Delete.
Delete from my manuals? Sign In OR. Don't have an account? Sign up! Restore password. Upload manual. Upload from disk. Stock CL 'Scrambler' also being re-assembled Quote from: Einyodeler on January 27, , pm. MrFry Enthusiast Posts: I think all I have for the is the Owners Manual. I hope you can manage to get it available the K0-K7 that is Is it possible to email it to me?
I've got one from another site but it's missing the last couple of sections. Maybe you could upload it in smaller pieces? Thanks a bunch!
Still doesn't seem to be working, can't open it with acrobat or preview. All of the stuff works great though, thanks!
The Shop Manual is now ready to download as well as the - manual. Ben Guest. Thanks for the cb manual, but pages 10 to 31 are missing. Yamaha XR Service Manual. Yamaha XS Service Manual. Yamaha XT service manual. Yamaha XT Service Manual. Yamaha XV Service Manual. Yamaha XV Services Manual. Yamaha Y15ZR service manual. Yamaha YN50 Service Manual. Yamaha YP Service Manual. Yamaha YQ50 Service Manual. Yamaha PZ-series Parts Catalogue. Yamaha RS90 Parts Catalogue. Yamaha RX10 Parts Catalogue.
Yamaha TZ Parts Catalogue. Yamaha VT-series Parts Catalogue. Yamaha WR-series Parts Catalogue. Yamaha XC Parts Catalogue.
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